1500tpd cement production Line Rotary Kiln

1500tpd cement production Line

In order to meet the requirements of the cement machinery development, and supply the customer with the excellent equipment, the company is continuously increasing the investment on the manufacturing equipment. On the basis of the original manufacturing ability, the company has purchased dozens sets of large-size manufacturing equipments. Now the company has been equipped with φ 10m, φ 8m, φ 5m, φ 3.5m, φ 2.5m 10-unit vertical lathes, φ 8m, φ 6.3m, φ 5m, φ 2.5m 8-unit hobbing machines, φ 6.3m× 18m, φ 5 m× 15m, φ 4.5m× 15m, φ 4.0m× 14m 5-unit floor lathes, 4-unit rolling submerged arc automatic welding equipments with the carrying capacity of 100t-200t-300t, φ 6.5m× 16m annealing furnace, 4-unit CO2 gas shielded are welding equipments, 6-unit roller plate bending machines manufacturing the material with width of 120mm, 90mm, 75mm, 40mm, and other tools and tackles.

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  • 1500tpd cement production Line Rotary Kiln
  • 1500tpd cement production Line Rotary Kiln
  • 1500tpd cement production Line Rotary Kiln
  • 1500tpd cement production Line Rotary Kiln


Through deepening the system reform, the company has kept expanding. Now, the Group covers an area over 500000m2 and owned RMB 2.4 billiion of total assets. The production value is RMB12 billion. It has become a large modernized garden company with more than 200 technicians.

In order to meet the requirements of the cement machinery development, and supply the customer with the excellent equipment, the company is continuously increasing the investment on the manufacturing equipment. On the basis of the original manufacturing ability, the company has purchased dozens sets of large-size manufacturing equipments. Now the company has been equipped with φ 10m, φ 8m, φ 5m, φ 3.5m, φ 2.5m 10-unit vertical lathes, φ 8m, φ 6.3m, φ 5m, φ 2.5m 8-unit hobbing machines, φ 6.3m× 18m, φ 5 m× 15m, φ 4.5m× 15m, φ 4.0m× 14m 5-unit floor lathes, 4-unit rolling submerged arc automatic welding equipments with the carrying capacity of 100t-200t-300t, φ 6.5m× 16m annealing furnace, 4-unit CO2 gas shielded are welding equipments, 6-unit roller plate bending machines manufacturing the material with width of 120mm, 90mm, 75mm, 40mm, and other tools and tackles.

All kinds of crane plants whose capacity is between 20t and 150t and 210-unit engineer machineries can meet the process and manufacture requirements of the kiln and the ball mill with the diameter under 6m. In order to improve the product quality further, the company strictly carries out the ISO 9001 Quality Control System, and performs the scientific administration. Raw material performance test, chemical element analyzer, ultrasonic flaw detector, X-ray flaw detector and other equipments are adopted to examine strictly the raw material and the product.

Keeping ahead needs the antecedence of the science and technology. As we adheres to continuous introduction of the advanced equipments and technical upgrading, and has brought forward the development strategy of upgrading technique and building the field with science with technology. The leading products such as Pengfei rotary kiln, ball mill, preheater and precalciner, kiln rear precipitator, cooler and etc.

Developed and manufactured by our company can be comparable with the foreign products. A serialized and self-renewing product mix with large scale has formed. Taking the leading position in manufacturing high-grade cement machinery, Pengfei Group is qualified to provide rotary kiln, ball mill and accessory equipments for the new-type dry process cement plant with the capacity of 2500t/d, 4000t/d, 5000t/d, 6000t/d, and 8000t/d. The company carries out the trade standard consistently, sticks to strict and scientific administration, and strengthens the technical advancement and scientific research development, so as to ensure the products of high level and high quality and prolong the lifetime of the products.

Hundreds of large-size cement plants at home and abroad have accepted the excellent services of technique design, equipment manufacturing, erection and commissioning, output and standard hitting, and etc. From Pengfei Group. The leading products of Pengfei rotary kiln, ball mill, precipitator, five-stage suspension preheater and etc. Have been awarded as the Master Products in Chinese Constructional Material Industry by National Constructional Material Bureaus, and the Chinese Famous Brand by National Constructional Material Machinery Standardization Committee, and have got the Standard Hitting Certificate.

According to the statistics from the China Constructional Material Machinery Standardization Committee, the sales value of our kiln and ball mill has taken the second place in the industry at home in 2004, which is conspicuous in the field. While the domestic results are increasingly promoted, Pengfei products are also affected the world cement industry.
Department Equipment  name Specification Qty Weight
(t)
1:
Preparation of
Raw Materials
Apron conveyor for limestone Capacity: 200 t/h 1 ~33
First hammer
Crusher for limestone
Capacity: 200t/h
Feed size: 1, 000× 800mm
Product size: 95%≤ 120mm
1
 
45
Second hammer
Crusher for limestone
Capacity: 200t/h
Feed size: 200mm
Product size: 95%≤ 15mm
1
 
53
Box feeder or clay  Capacity: 100  t/h  1 ~9
Crusher for clay Capacity: 60t/h
Feed size: 800mm
Product size: 95%≤ 25mm
1
 
23
Apron conveyor for additive material and gypsum  Capacity: 200t/h 1 ~43
Hammer
Crusher for additive material and gypsum
Capacity: 160t/h
Feed size: 800mm
Product size: 95%≤ 25mm
1
 
52
2:
Raw Meal Preparation
 
Tube mill Capacity: 100t/h
Feed size: ≤ 25mm
Fineness:≤12~14%(R 80mm)
Product moisture: ≤ 1%
Motor Power: ~1, 400kW
1
 
 
 
1
180
Mill fan Capacity: 270, 000m3/h
Pressure: 11, 000Pa
Motor Power: 900kW
1
 
1
~18
 
 
ID fan Capacity  : 330, 000m3/h
Pressure  : 8, 000Pa
Motor Power:   1, 000kW
1
 
1
~20
 
 
Bag house Capacity  :   330, 000m3/h
Temp.   :   100° C -mill  on
              200° C -mill  off
Outlet  dust  content  :   ≤ 30mg/  Nm3
1 ~132
Fan Capacity:   330, 000m3/h
Pressure:   2, 800Pa
Motor  Power:   500kW
1
 
1
~23
3:
Clinker  manufacture
Preheater  and  precalciner Capacity  : 1, 500t/d
Cyclone  :
C1  : 1-Φ 5, 450mm
C2  : 1-Φ 5, 450mm
C3  : 1-Φ 5, 450mm
C4  : 1-Φ 5, 700mm
C5  : 1-Φ 5, 700mm
Precalciner: Φ 4, 600× 27, 500mm
1 ~250
Rotary  kiln Φ 3.5× 54m
Capacity  : 1, 500t/d
Piers  : 3
Inclination:   4%
Speed  : 0.4~4.2r/min
Motor  Power: 250kW
1
 
 
 
 
1
320
Tertiary  air  duct Φ 1, 900mm 1  
Clinker  cooler Capacity  :   1, 500t/d
Cooling  area  :   ~39.6m2
Inlet  temp.: 1400° C
Outlet  temp.   :   65C+amb.   temp.
Motor  Power: 63kW
Clinker  crusher
 
1
 
 
 
1
1
 
~150
Burner   1 ~3
EP  for  cooler Gas  volume  :   255, 000m3/h
Inlet  temp.:   250° C (Max.   400° C )
Outlet  dust  content  : < 50mg/  Nm3
1  
EP  fan Gas  volume  :   260, 000m3/h
Pressure  : 2, 000Pa
Motor  Power: 185kW
1
 
 
 
4:
Cement  manufacture
Cement  mill Mill  Φ 3.2× 13m
Product  fineness:   3200cm2/g
Capacity:     ~50t/h
Motor  Power  for  mill: 1600KW
2
 
 
2
~224× 2
 
 
 
 
Bag  filter Capacity:   100, 000m3/h
Outlet  dust  content  :   ≤ 50mg/  Nm3
2
 
 
Fan Capacity:   106, 000m3/h
Pressure: 6, 500Pa
Motor  Power:   280kW
2
 
2
 
5:
Cement  packing  &
bulk  loading
rotary  packer Capacity: 100t/h 2 ~6× 2
Self-auto  bag  cement  truck  loader Capacity: 120t/h
 
4 ~3× 4

1500tpd cement production Line Rotary Kiln

The department scope designed by our company

The following contains the subentry list within the scope of all departments designed by our company

Owing to the ambiguity of many documents and deficient information about site and the Owner's requirements, the department design is determined temporarily as follows; Necessary supplement and cancellation will be made with the deeper communication with the Owner.

1) Limestone crush and transportation system;
2) Auxiliary material crush and transportation system;
3) Limestone storage and transportation system;
4) Auxiliary materia storage
5) Raw material propo rtioning system;
6) Raw material Grinding system
7) Raw meal homogenizing;
8) Kiln feeding and exhausted gas treatment system
9) Preheater
10) Rotary kiln
11) Cooler
12) Clinker storage and transportation system
13) Gas system;
14) Gypsum and additive material storage
15) Gypsum and additive material crushing
16) Cement proportioning system
17) Cement Grinding system
18) Cement storage and transportation system
19) Cement packer and transportation
20) Cement bulk
21) No more than 10KV power transforming and distributing station;
22) Center control room
23) Electric room
24) Compressed air station
25) Compressed air pipeline
26) Water supply and drainage
27) Circulation water pond and pump house
28) Water supply pipe network

2.2 The Seller shall supply the main mechanical equipment, electrical and instrument equipment of the production department which will effect the production capacity and economic index. Performance guarantees

3.1 Total Production Capacity: 1500 t/d

3.2 Max. consumption: 60kWh/t.Clinker

3.3 Heat consumption ≤820 kcal/kg clinker

3.4 Max. dust emission after collection: ≤30mg/Nm3
Our Services:
- 24 Hours Online Service.
- Inquiry will be replied within 2 hours.
- All-the-way tracking service offered from placing order to delivery.
- Professional guide installation.
- One year warranty and all-round after-sales service.
- Customized design and flow chart.
- Independent R&D team and strict & scientific management system.
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